Process machine
It is essential to understand how a product is made before developing the process equipment, following up with analysis and research, which factor in personnel, equipment, material, method, and quality. Through experiment and digital simulation techniques, we are able to layout the process, including robots, mechanisms, electronic systems, and combine mechanism designs, electronic control, integration, installation, as well as virtual-real integration technique and experience, to ensure the development of automation equipment goes smoothly.
Prefactortech has developed many types of specialized machines, including special equipment, inspection equipment, teaching equipment. Process equipment involves in the process of machining、abrading、cutting、assembling、transporting、drilling. The following automation equipment can be imported and used directly. If any specifications are to be modified, they could be adjusted according to the customer needs.
Prefactortech has developed many types of specialized machines, including special equipment, inspection equipment, teaching equipment. Process equipment involves in the process of machining、abrading、cutting、assembling、transporting、drilling. The following automation equipment can be imported and used directly. If any specifications are to be modified, they could be adjusted according to the customer needs.
High-speed IC handler
There are different types of process equipment involving in a semiconductor manufacturing process and the tray used by the equipment differs from one another. Therefore, it is necessary to manually transport the IC semi-manufactured products on to their designated tray so that the operation can continue. Prefactortech has launched the high-speed IC extract-by-spinning machine that could complete the transportation of a single IC within two seconds.
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The equipment is mounted with tray-logistics mechanisms able to feed in and out materials automatically. After the work spot is reached, vision systems are used to determine the position of the materials, and then robots are responsible for the automatic transporting operation.
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The equipment is mounted with FANUC’s high-speed M2-ia and vision systems able to perform IC tray transporting under high operation speed. After the transporting of the IC is done, conveyor belts will replace the empty tray with the next one.
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Test tube dispathing system
There are different types of process equipment in a common test tube examining process in hospitals. Every equipment has its own unique test tube tray and it requires human force to manually transport the test tubes onto different trays for keeping the examining process running. Prefactortech has launched a test tube transporting machine that can complete the transporting process within ten seconds.
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The equipment is mounted with tray-logistics mechanisms able to feed in and out materials automatically. After the work spot is reached, the photoelectric detection is used to determine the position of the material, and then robots are responsible for the automatic transporting operation.
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The equipment is mounted with Delta’s SCARA 4-axis robot able to transport test tubes from one tray onto another under high operation speed. After the transporting is done, conveyor belts will replace the empty tray with the next one.
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Automatic deburring machine
It is usually necessary for products of metal machining industries to undergo deburring processes. Prefactortech released a “modular type” automatic deburring equipment, which incorporates Epson’s 4-axis robot and multi-functional gripper, along with grinding spindle, positioning fixtures, and turning tables. The apparatus can also adjust its angles freely and consists of an automatic feeder in order to cut human resource.
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The equipment uses Epson’s LS6 4-axis robot to perform grinding tasks. Equipped with a three-stage rotational tool and a build-in circulation feeder, it is able to overcome blind angle and save space. It also contains an external vacuum dust collection equipment ideal for cleaning aluminum filing and dust efficiently, which makes it suitable for grinding and deburring of all industries.
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The equipment has an automatic cycling feeder system. After putting in multiple sets of material baskets, the equipment is able to automatically switch material baskets according to a given order. Robots can then pick and place materials in the baskets.
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| Catalog-Automatic deburring machine |
Automatic grinding system
Products in the automobile and motorcycle industry require deburring very often. Prefactortech released the “modular type” automatic grinding equipment, which incorporates YASKAWA’s 6-axis robot, along with laser calibration tools, grinding spindles, positioning fixtures, and turning tables. This combination allows grinding for different workpieces and saves a lot of human resources.
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It becomes extremely difficult to teach a robot when there is a complicated curved surface on the grinding workpiece. To overcome this difficulty, Visual Component is used to generate a perfect grinding track. This track is then loaded into a real robot, and operation continues after three-point calibration.
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There is a three-station gripper on a YASKAWA robot with one laser calibrator and two grinding spindles, which are used to perform grinding operations inside and around the workpiece.
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| Catalog-Automatic grinding system .pdf |
Wheel marking machine
Every wheel rim has to have its brand, serial number, production dates, etc., engraved to itself. The equipment is specially designed and manufactured for the engraving of the serial number of each automobile and motorcycle wheel rim. Being versatile as well as having free control of operating speed, the apparatus has the ability to produce wheel rims with multiple sizes in order to meet various customers’ machining needs.
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The excellent rigidity of the spindle grants the equipment with the ability to engrave any kind of numbers, letters, and graphs, presenting its high machining efficiency. The equipment has a surface width of 2676 mm, which can support multi-joint robot operations and realize production automation.
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The equipment is suitable for wheel rims ranging from 16 inches to 23.5 inches. To achieve the best investment return, the equipment undergoes repeated examination on the standard and other side items, providing clients with products of high efficiency, high quality, and low maintenance cost.
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| Catalog-Wheel marking machine.pdf |
Metal cutting machine
Before the stamping process, it is necessary to cut the outer shape of the sheet metal. Traditional operation mode requires human force to assist the operation of the metal round cut machine. With the equipment, the only things operators have to do is replenish and set up, and the rest of the work goes automatic.
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The automatic metal round cut machine is equipped with an XYZ three-axis servo handling mechanism. After the pick and place of the material and metal cutting, it can be placed on the end rack. The equipment can generate products steadily and continuously, saving operation workforce.
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The feature of the equipment is its full automation. This could reduce the number of operators and increase production efficiency and factory safety. The number of auxiliary materials such as gloves and knives are decreased as well.
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| Catalog-Metal round cut machine.pdf |
Automatic drilling machine
The automatic drilling machine integrates the standard drilling machine and material vibration plates and is able to convey the material to the fixture by vibration. The system can perform drilling tasks automatically through the use of the fixtures.
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It is necessary for the product to be positioned accurately before performing drilling tasks. With the aids of the fixture, we can assure that the products are right on the work spot.
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The feature of the equipment is automatic feeding and machining. Checklist for boot-ups and routine works is provided as well, making it simple for clients to care and maintain the equipment on an everyday basis.
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