Electronics Industry

Prefactortech’s engineering team has a lot of experience in the electronics industry. During the development of automation equipment, we review the prototype’s functions and analyze its capabilities with our customers, including its components, the origin of the components, and its overall quality. Next, we organize the order of the process and analyze as well as research on the process, including personnel, equipment, material, method, and quality with our electronics industry counterparts. Through experiment and digital simulation techniques, we are able to layout the process, including robots, mechanisms, electronic systems, and through design, integration, installation, and testing, we are able to ensure the development of automation equipment goes smoothly for our customers. 

The following automation equipment can be imported and used directly. If any specifications are to be modified, they could be adjusted according to the customer needs.
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Automation of PCB router machines

In the electronics industry, Most of the PCBs are produced in the form of a union board after SMT. A router machine is needed to cut and divide the PCBs. In the past, workforces are required to do the loading and unloading of the material. Now, we are looking forward to solving this problem via automation.
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Prefactortech builds up an automatic PCB router system by conducting research on PCB products, fully reviewing the cutting order and quality with business owners, running digital simulations, and designing, manufacturing, and adjusting the equipment. 
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The system includes conveyor belts, multi-axis robots, servo-mechanisms, grippers, fixtures, split board machines, ion fans, etc. Through system integrations and development corporations with business owners, we are able to complete the automatic PCB router system.

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Automation for shaped part and plug-in part

In the electronics industry, while most of the plug-in operation of electronic parts can be done by SMT, there are still some shaped parts that require workforces to do the task. We are looking forward to solving this problem via automation.
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Prefactortech builds up an automatic shaped part and plug-in part system by conducting research on PCB and shaped parts products, fully reviewing the cutting order and quality with business owners, running digital simulations to confirm the design of the automatic plug-in line, and manufacturing as well as adjusting the equipment.​

The system includes plate feeders, conveyor belts, material barrels, multi-axis robots, vision systems, servo-mechanisms, grippers, fixtures, welding machines, etc. Through system integrations and development corporations with business owners, we are able to complete the automatic shaped parts and plug-in parts system.
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 Labeling automation

Products in the electronics industry need to be labeled, and labels are to be aligned. In the past, the work is done by workforces, and this leads to low working efficiency and quality. We are looking forward to solving this problem via automation.
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Prefactortech builds up an automatic labeling system by conducting research on label products, fully reviewing the quality of labeling with business owners, running digital simulations to confirm the design, and manufacturing as well as adjusting the equipment.​

The system includes conveyor belts, multi-axis robots, vision systems, servo-mechanisms, grippers, fixtures, label feeders, ion fans, brushes, etc. Through system integrations and development corporations with business owners, we are able to complete the automatic labeling system.
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 ICT/FCT/FBT testing

In the electronics industry, after SMT, products have to go through ICT/FCT/FBT testing before entering the final assembling stage. Until now, ICT/FCT/FBT testing is all done by workforces. We are looking forward to solving this problem via automation. 
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Prefactortech builds up an automatic ICT/FCT/FBT testing system by conducting research on PCB products, fully reviewing the quality of labeling with business owners, running digital simulations to confirm the design, and manufacturing as well as adjusting the equipment.

The system includes plate feeders, conveyor belts, material barrels, multi-axis robots, servo-mechanisms, grippers, fixtures, testing units, NG discharge zone, etc. Through system integrations and development corporations with business owners, we are able to complete the automatic ICT/FCT/FBT testing system.​

Product assembling

Although there aren’t many parts in an electronic assembly, the market demand is high and the assembly, which weighs in quality problems like PCB routing, testing, labeling, and screw driving, takes only a short period of time. The assembly requires a huge amount of workforces, and we are looking forward to solving this problem via automation.
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Prefactortech completes the design, manufacturing, adjustment, and mass-production of the automatic product assembly line by conducting research on electronic products, fully reviewing the quality of labeling with business owners, and performing experiments and digital simulations to confirm the design.
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The system includes transporting mechanisms, vibration plate, material barrels, multi-axis robots, servo-mechanisms, grippers, fixtures, screw locking machines, labeling machines, vision systems, etc. Through development corporations with business owners, we are able to complete the automatic assembling system.
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 Laser engraving automation

Laser engraving is a dangerous task, and all personnel should extra attention. Therefore, it is difficult to get the workforce needed. In addition, industries in Taiwan are marching their way towards small-number-of-diverse-product mode. The number of orders fluctuates widely, resulting in the difficulty of the workforce arrangements and thus leaving the factory unable to achieve full production capacity.
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The laser engraving machine tending system include the robot and peripherals. The grippers of the robot can adjust itself according to the size of the workpiece and the robot with high accuracy can perform laser engraving directly.
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The laser machine tending system incorporate small robotic arm able to pick up workpiece from trays with grippers. After the robotic arm performs laser engraving, workpieces will be moved to the packaging process, saving loading and unloading workforces. The automatic system runs under a three-shift basis, increasing the factory utilization rate.
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