Machining Industry
The machining industry has stepped into a semi-automatic era, while the loading and unloading of the materials are still performed by man. For a better efficiency, we establish a technical research team and cooperate with the machining industry to jointly conduct analysis and research on the process of production, which includes factors such as personnel, equipment, materials, construction methods, and quality.
Through experiments and digital simulation techniques we plan the automation process, which includes robots, mechanisms, electronic systems, and other peripherals. With our design, integration, installation, and testing, we assist customers in completing the development of their new automated system. Prefactortech has released the “modular type” automatic system specifically targeting the machining industry for different applications. It can be mass-produced and implemented after minor adjustments.
The following automatic equipment is all ready for use. If any specifications are to be modified, adjustments can be made according to customers’ needs.
Through experiments and digital simulation techniques we plan the automation process, which includes robots, mechanisms, electronic systems, and other peripherals. With our design, integration, installation, and testing, we assist customers in completing the development of their new automated system. Prefactortech has released the “modular type” automatic system specifically targeting the machining industry for different applications. It can be mass-produced and implemented after minor adjustments.
The following automatic equipment is all ready for use. If any specifications are to be modified, adjustments can be made according to customers’ needs.
Machine tending for CNC machine
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The CNC machining industry has entered an era of high accuracy and high automation, yet some of the machine tending still requires workforce. To boost the efficiency, Prefactortech has launched a “modular type” automation system specifically targeting the machining industry for different applications. It can be mass-produced and implemented after minor adjustments.
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The Machine tending for CNC machine module (MT-M001) incorporates a small six-axis robotic arm and a sliding table. The robotic arm is used for the machine tending, saving a lot of workforce. The automation system operates under a three-shift basis, and people are only needed for feeding raw material and retrieving the final products. In this way, we can achieve a better factory efficiency.
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The Machine tending for CNC machine module (MT-M002) incorporates a medium six-axis robotic arm and a feeder. The robotic arm is responsible for the machine tending, saving a lot of workforce. The automation system operates under a three-shift basis, and people are only needed for feeding raw material and retrieving the final products. In this way, we can achieve a better factory efficiency.
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Machine tending for injection machine
The machining industry has entered an era of high accuracy and high automation, yet some of the machine tending still requires workforce. To boost the efficiency, Prefactortech has launched a “modular type” automation system specifically targeting the machining industry for different applications. It can be mass-produced and implemented after minor adjustments.
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The suction gripper and the molds of the plastic injection machine (MT-I001) are designed to be easy to remove. Any product can be mass-produced with the right molds, which makes the system flexible.
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The plastic injection machine (MT-I001) incorporates medium robotic arm and the molds. The robotic arm conducts machine tending according to different mold cavity, realizing “mold management” and saving human force for the layouts. The automation system operates under a three-shift basis, and people are only needed for feeding raw material and retrieving the final products. In this way, we can achieve a better factory efficiency.
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| mt-i001.pdf |
Machine tending for die casting
Machine tending of the die casting industry requires a huge amount of workforce. However, there is an unbridgeable obstacle in the recruitment process due to tiring, filthy, and dangerous work. In addition, industries in Taiwan are marching their way towards small-number-of-diverse-product mode. The market demand fluctuates widely and in turn the number of orders, resulting in the difficulty of the workforce arrangements and thus leaving the factory unable to achieve full production capacity.
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The die casting module (MT-C002) system is compatible with the grippers. As long as the size of the top of the workpiece is identical, the system can produce different kinds of products continuously, making it a flexible production manufacturing system.
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The die casting module (MT-C002) system incorporates FANUC’s robotic arms and transportation plates. The robotic arm conducts machine tending on the finished die cast products, saving loading and unloading workforces. The automation system operates under a three-shift basis, and people are only needed for feeding raw material and retrieving the final products. In this way, we can achieve a better factory efficiency.
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Machine tending for powder metallurgy
The powder metallurgy industry relies heavily on labor for the unloading of the materials. Currently, Taiwan has begun to move towards a small-number-of-diverse-production mode. The market demand fluctuates widely, and it is sometimes too late to recruit and train the labor when the demand rises, causing problems in the arrangement of workforces.
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The gripper of this powder metallurgy adopts the “Tool Changer” automatic switch mode, which allows workers to clean the mold and maintain the machining quality. There is a slide table underneath, which can move the system away for the workers to easily change the mold, making it a flexible production manufacturing system.
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The powder metallurgy module (MT-P001) incorporates FANUC’s robotic arm and circulating tray system. The robotic arm is able to perform machine tending with a suction gripper, saving unloading workforce. The automation system operates under a three-shift basis, and people are only needed for feeding raw material and retrieving the final products. In this way, we can achieve a better factory efficiency.
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| mt-p001.pdf |
Machine tending for hot coil
The hot coil operation conducts under high temperatures, and there is an unbridgeable obstacle in the recruitment process due to the tiring, filthy, and dangerous work. In addition, industries in Taiwan are marching their way towards small-number-of-diverse-product mode. The number of orders fluctuates widely, resulting in the difficulty of the workforce arrangements and thus leaving the factory unable to achieve full production capacity.
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The hot coil machine tending system include the robots and peripherals. The grippers of the robots can adjust itself according to the size of the hot coils and the high-temperature environment.
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The hot coil machine tending system adopt large size robotic arm to perform machine tending, saving loading and unloading workforces. The automatic system runs under a three-shift basis, increasing the factory efficiency.
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Machine tending for laser engraving
The laser engraving operation is a dangerous task, so the workers must be especially careful. Therefore, there is an unbridgeable obstacle in the recruitment process due to tiring, filthy, and dangerous work. In addition, industries in Taiwan are marching their way towards small-number-of-diverse-product mode. The number of orders fluctuates widely, resulting in the difficulty of the workforce arrangements and thus leaving the factory unable to achieve full production capacity.
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The laser engraving machine tending system include robots and peripheral storage systems. The grippers of the robot can adjust itself according to the size of the workpiece. High accuracy robots are able to operate laser engraving on the workpiece directly.
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The laser engraving machine tending system incorporate small size robotic arm able to pick up workpiece from the tray with grippers. After the laser engraving operations directly performed by the robotic arms, workpieces are then transported to the packaging process. In this way, loading and unloading workforces could be reduced. The automatic system can run under a three-shift basis, increasing the factory efficiency.
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Machine tending for stamping
The stamping work is tiring, filthy, and dangerous. Therefore, there is an unbridgeable obstacle in the recruitment process due to tiring, filthy, and dangerous work. In addition, industries in Taiwan are marching their way towards small-number-of-diverse-product mode. The number of orders fluctuates widely, resulting in the difficulty of the workforce arrangements and thus leaving the factory unable to achieve full production capacity.
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The stamping machine tending system includes robots and peripheral storage systems. The grippers of the robot can adjust itself according to different workpiece and various productions.
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The stamping machine tending system incorporates small size or large size robotic arm able to perform machine tending, saving loading and unloading workforce. The automatic system can run under a three-shift basis, increasing the factory efficiency.
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